Saturday, November 05, 2005

Reapor


Insulation materials used for sound insulation, as thermal cladding and in fire prevention play an important role in modern building. Ever since asbestos and a number of other building materials were identified as hazardous, demand has continually grown for non-fibrous building materials that do not present any risk to health. Researchers at the Fraunhofer Institute for Building Physics IBP in Stuttgart have developed the fiber-free material, Reapor. It is waterproof, fireproof, and even resistant to acid attack. It is extremely stable and at the same time light in weight, it insulates against heat and cold, and absorbs sound. Furthermore, it is extremely environment-friendly. It is made of 90% recycled glass, and can itself be recycled in its entirety. To round off its merits – it is easy to machine, to saw or to drill.

Reapor’s basic material is the granular expanded glass Liaver, a spherical and lightweight building material made from recycled glass. It has already found uses in building, for example as an additive to mortar or plaster to reduce material density and thereby weight. In the production of Reapor, the granular expanded glass is sintered. The tiny spheres of glass are heated and certain agents added. At the points where the Liaver spheres touch, extremely stable bonds or sintering necks are generated. This phenomenon is due to that fact that the glass only melts at the points of contact, and thus no additional binding agents are required. A further useful property of Reapor is that the customer can specify the size and distribution of the pores – in accordance with the desired degree of thermal or acoustic insulation, and weight requirements. [Excerpted from the Fraunhofer Institute website.]

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